Step#1 Ingredient Sourcing
The body lotion making process begins with the procurement of high-quality raw materials. Ingredients like essential oils, emollients, water, and specialized actives are selected based on their ability to contribute to the lotion’s desired properties, which can be found in Zeralabs products.
Step#2 Formulation Development
A team of experienced chemists and skincare specialists design a specific formulation for the lotion. This stage determines the proportions of each component, ensuring the blend delivers optimal hydration, texture, and other desired benefits while complying with industry regulations.
Step#3 Mixing and Blending
In industrial mixing tanks equipped with agitators, the ingredients are combined thoroughly. The blending ensures even distribution of actives, oils, and emulsifiers, often requiring controlled temperatures to achieve the ideal consistency.
Step#4 Homogenization
To secure a smooth, even texture and prevent ingredient separation, the lotion undergoes a homogenization process. This involves breaking down particles to microscopic size, creating a stable emulsion, and enhancing the product’s overall feel and performance.
Step#5 Cooling and Stabilization
After homogenization, the lotion is methodically cooled. This stage allows the formulation to stabilize, setting its texture and ensuring longevity. The blend may be housed in temperature-controlled tanks during this phase to mature and achieve its final form.
Step#6 Filling and Packaging
The matured lotion is then directed to an automated packaging line. Here, precise amounts are dispensed into individual containers, which are subsequently sealed, labeled, and prepared for shipment. The final products are then ready for distribution to retailers, other businesses, and sales channels.